Lightweight Interlocking Stall Mats

Heavy rubber horse stall mats have been the standard for the equestrian market for over 100 years. Can you imagine lifting a single mat weighing 30 lbs. as opposed to a rubber mat weighing 100 lbs? Frelonic Lightweight Interlocking Stall Set (12’x12′) weighs only 180 pounds as opposed to the typical rubber set which weighs 600 pounds. 

Yes, a 420 pound difference. 

The lightweight interlocking horse stall mats were initially developed for the European market nearly 20 years ago. The U.S. equestrian market created such a high demand for our product that Frelonic decided to expand its market nearly 10 years ago with its Lightweight Interlocking Stall Mats. This was completed after years of researching the needs for the equestrian market. As a result, our interlocking system, color, design and light weight mats met the majority of owners and trainers desires throughout the country. This was all completed without compromising any of the mats specifications or its durability. Frelonic Lightweight Interlocking Stall Mats provide a more comfortable and softer bed for your horse than the hard surface rubber mats.

Advantages 

A 12′ x 12′ Frelonic Interlocking Set weighs 180 lbs. compared to a rubber set weighing 600 lbs. Frelonic mats are lighter in weight but its advantages outweigh rubber.

Light weight equestrian mats can help improve stable efficiency.

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  • Easy to handle 
  • Less costly to ship 
  • Sixty-six percent lighter than rubber

Our stable mats use closed cell material and are clean and warm.

  • Does not absorb moisture
  • No bacteria buildup 
  • Insulates

All of our horse stall mats are interlocking for easy installation.

  • All mats interlock 
  • No corners lifting 
  • Adds strength and durability

Injured horses appreciate a soft stall matt during rehabilitation.

  • Sixty-six percent lighter than rubber
  • Softer than rubber Shock Absorbing
  • Rehabilitates leg soreness

Easy trimming makes it easy to customize these horse mats.

  • Cut with utility knife 
  • Trim with any electric saw 
  • No gumming on blades or smoking of material

Horse Stall Mat Assembly

SUB-SURFACE PREPARATION OF HORSE STALLS
For maximum effectiveness sub-surface preparation is extremely important. Frelonic horse stall mats can be placed over concrete, wood, asphalt or crushed stone. A crush stone base should comprise of 1/4′ stone in size and be approximately 3-6 inches deep. The crush stone base should exclude any dirt. Surface must be compacted and leveled. Once completed, your Frelonic lightweight interlocking mats can be immediately installed. 

INSTALLATION OF MATS IN HORSE STALLS
Frelonic interlocking stable mats are simple to install. Each 4′ x 6′ mat weighs only 30 pounds compared to rubber which weighs 100 pounds. Frelonic mats come pre-packaged for both 12′ x 12′ and 10′ x 12′ foot stalls. Each set is designed to allow ½’ between stall walls and edges of stall mats. Other size stalls can be installed by trimming for smaller stalls or adding additional inter-locking mats for larger stalls. Stall size should not exceed 12′ x 16′. Note: Frelonic stall mats are specifically designed for indoor stall use only.

D Mat 4′ x 6′ Interlocking Individual Horse Stall Mat

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  • Easy to handle 
  • Less costly to ship 
  • Sixty-six percent lighter than rubber

12′ x 12 Interlocking Horse Stall Mat Set

  • 6 mats per set 
  • Stall size 12′ x 12′ or under
  • Finished edge perimeter

10 x 12 Interlocking Horse Stall Mat Set

  • 6 mats per set
  • Stall size 10′ x 12′ or under
  • Finished edge perimeter

Frequently Asked Questions About Frelonic Horse Stable Stall Mats

How many pieces are there in each Frelonic Horse Stall Mat set?
There are 6 pieces for a 12’ x 12’ stall and 5 pieces for a 10’ x 12′ stall.

What is the weight difference between a Frelonic set and the typical rubber set (¾” thick-12 ft x 12 ft)?
The weight of rubber set is 600 lbs. The weight for Frelonic Set is 180 pounds. Each Frelonic 12’ x 12’ set weighs 420 lbs. less than rubber.

Why do the Frelonic horse stall mat sets measure less than 12 ft x 12 ft ?
The mats need to expand in the summer and contract in the winter months. We refer to this as breathing. Placing the mats against a wall would cause buckling in hot humid days. Keep ½” from edges of all walls. The same holds true for 10’ x 12’ ft. set.

What kind of sub-floor is needed to install these equestrian mats?
The sub-floor is extremely important. It requires a firm and flat base made up of cement, asphalt, or stone base. Most important the sub-floor must be flat, firm, and a well draining surface which does not allow any type of liquid to remain beneath the mats.

What are the advantages to a light horse stall mat?
Light weight mats are softer than the typical hard rubber mat. Frelonic is creating a comfortable bed for your horse and at the same time allowing the ranch hands easier maneuverability.

How are the Frelonic sets shipped?
All mats are shipped on skids by common carrier. These skids allow shipments to remain flat and protected.

What is the difference between commercial and residential freight?
Commercial freight is shipments from Frelonic to a commercial facility. These facilities must have loading docks to offload the entire shipment. Residential shipments are for customers who do not have offloading facilities. Usually skids are broken and mats will be off loaded at a convenient point at the final destination.

What products make-up the Frelonic Horse Stall Mats?
Mats are made from a blend of rubber and EVA. EVA has a strong capacity to withstand abrasion. For many decades EVA has replaced rubber products in many industries due to its lightness.

What color are your stable mats?
Frelonic mats are dark green in color.

Do Frelonic Horse Stall Mats have a smooth or textured finish?
A slight pebble texture on both sides of mat, as well as the Frelonic logo.

How long have you been in business?
Over 85 years.

How long has the EVA Light Weight Horse Stall Sets been sold?
It has been sold in Europe since 1995 and was developed by Frelonic for the United States in 2004.

What is your limited warranty?
Our product is guaranteed for ten (10) years. ( see page regarding warranty)

Does mucking with your mats create problems?
No. As a matter of fact we require less bedding than normal due to the softness of material.

Do your sets have smooth edges along its entire perimeter?
Yes. All sets are interlocked and have smooth edges along its entire perimeter.

What is the largest set you can provide?
12 ft’ x 16 ft’ set. Any larger size set will not be under warranty.

How would I trim your horse stall mats to fit my stall?
Any sharp utility knife or electric saw. Frelonic mats will not smoke or gum blades like rubber.

Are the Frelonic horse stall mats used outside?
The use of Frelonic Interlocking Mats creates a comfortable stall for you horse while in the confines of an indoor stable. We do not recommend nor warranty our mats for outdoor use.

FRELONIC HORSE STALL MAT LIMITED WARRANTY

Frelonic warrants that all mats, for stall applications only, will be free from defect in material and workmanship at the time of purchase and are recovered by our ten (10) year limited warranty commencing from date of purchase. Should a defect in material or workmanship be discovered within this limited warranty period, Frelonic will replace the mat and charge the customer the following amount based on our current price at the time of replacement, provided however, that Frelonic receives written notice of said defect within 30 days from the end of the warranty period accompanied by proof of purchase. Date of purchase to through year (1) one 0% Year (2) two 40% Year (3) three 50% Year (4) four 60% Year (5) five through Year (6) six 70% Year (7) seven through year (8) eight 80% Year (9) nine through Year (10) ten 90% Any defect to its mat resulting from accident, abuse, negligence, improper installation or from purchases failure to follow FrelonicÕs instructions for installation are not covered under this warranty. This limited warranty does not cover this product unless used specifically for the purpose of indoor stall flooring. Frelonic does not provide any warranty if this product is stored or used for outdoor use. Frelonic offers no other warranties either expressed or implied, specifically, there is no implied warranty of merchantability and no implied warranty of fitness for purpose. FrelonicÕs limit of liability from any loss including any indirect, incidental, consequential or special damages including lost profits, loss of use or other earnings loss resulting from the use of its mat shall be limited solely to the purchase price. All transportation charges on, and damage and loss incurred in connection with the transportation of mats submitted for replacement under this warranty shall be borne by the purchaser. This limited warranty gives the purchaser specific rights. These rights may vary from state to state. THIS WARRANTY IS NON-TRANSFERABLE